Uhlolojikelele lwe-Duplex Stainless Steel
Insimbi engagqwali eyi-Super duplex ihlukaniswa kusukela kumamaki ajwayelekile ayi-duplex ngezici zayo ezithuthuke kakhulu ezimelana nokugqwala. Iwumsebenzi onengxubevange ephezulu enokugxila okuphakeme kwezinto ezilwa nokugqwala njenge-chromium (Cr) ne-molybdenum (Mo). Ibanga lokuqala le-super duplex steel stainless steel, i-S32750, lihlanganisa cishe u-28.0% we-chromium, u-3.5% we-molybdenum, kanye no-8.0% we-nickel (Ni). Lezi zingxenye zinikeza ukumelana okukhethekile kuma-ejenti ezinto ezibolayo, okuhlanganisa ama-asidi, ama-chloride, nezixazululo ze-caustic.
Ngokuvamile, ama-super duplex stainless steels akhela phezu kwezinzuzo ezimisiwe zamamaki ayi-duplex anokuqina okuthuthukisiwe kwamakhemikhali. Lokhu kuyenza ibe yibanga elifanele lokwakha izingxenye ezibalulekile emkhakheni we-petrochemical, njengezishintshisi zokushisa, ama-boilers, nemishini yomkhumbi wengcindezi.
Izakhiwo Zemishini Yensimbi Engagqwali ye-Duplex
Amabanga | I-ASTM A789 Ibanga S32520 Ilashwe Ngokushisa | I-ASTM A790 Ibanga S31803 Ilashwe Ngokushisa | I-ASTM A790 Ibanga S32304 Ilashwe Ngokushisa | I-ASTM A815 Ibanga S32550 Ilashwe Ngokushisa | I-ASTM A815 Ibanga S32205 Ilashwe Ngokushisa |
I-Elastic Modulus | 200 GPA | 200 GPA | 200 GPA | 200 GPA | 200 GPA |
Ukwelula | 25 % | 25 % | 25 % | 15 % | 20 % |
Amandla Okuqina | 770 MPa | 620 MPa | 600 MPa | 800 MPa | 655 MPa |
Ukuqina kweBrinell | 310 | 290 | 290 | 302 | 290 |
Isivuno Amandla | 550 MPa | 450 MPa | 400 MPa | 550 MPa | 450 MPa |
I-coefficient yokwandisa ukushisa | 1E-5 1/K | 1E-5 1/K | 1E-5 1/K | 1E-5 1/K | 1E-5 1/K |
Umthamo othize Wokushisa | 440 – 502 J/(kg·K) | 440 – 502 J/(kg·K) | 440 – 502 J/(kg·K) | 440 – 502 J/(kg·K) | 440 – 502 J/(kg·K) |
I-Thermal Conductivity | 13 – 30 W/(m·K) | 13 – 30 W/(m·K) | 13 – 30 W/(m·K) | 13 – 30 W/(m·K) | 13 – 30 W/(m·K) |
Ukwahlukaniswa kweDuplex Stainless Steel
l Uhlobo lokuqala luhlobo lwe-alloy ephansi, nebanga elimele le-UNS S32304 (23Cr-4Ni-0.1N). Insimbi ayinayo i-molybdenum, futhi inani le-PREN liyi-24-25. Ingasetshenziswa esikhundleni se-AISI304 noma i-316 ekuphikiseni ukugqwala kwengcindezi.
l Uhlobo lwesibili olohlobo lwe-alloy ephakathi, uhlobo olumele i-UNS S31803 (22Cr-5Ni-3Mo-0.15N), inani le-PREN lingu-32-33, futhi ukumelana nokugqwala kwalo kuphakathi kwe-AISI 316L ne-6% Mo+N austenitic insimbi engagqwali.
l Uhlobo lwesithathu olohlobo lwe-alloy ephezulu, ngokuvamile oluqukethe u-25% Cr, i-molybdenum ne-nitrogen, kanti olunye luqukethe nethusi ne-tungsten. Ibanga elijwayelekile le-UNSS32550 (25Cr-6Ni-3Mo-2Cu-0.2N), inani le-PREN liyi-38-39, futhi ukumelana nokugqwala kwalolu hlobo lwensimbi kuphakeme kunalokho kwe-22% Cr duplex insimbi engagqwali.
l Uhlobo lwesine yi-super duplex steel stainless, equkethe i-molybdenum ephezulu ne-nitrogen. Ibanga elijwayelekile yi-UNS S32750 (25Cr-7Ni-3.7Mo-0.3N), kanti amanye aqukethe ne-tungsten nethusi. Inani le-PREN likhulu kuno-40, elingasetshenziswa ezimeni ezimaphakathi eziqinile. Inokumelana nokugqwala okuhle kanye nezakhiwo ezibanzi zemishini, ezingaqhathaniswa ne-super austenitic stainless steel.
Izinzuzo ze-Duplex Stainless Steel
Njengoba kushiwo ngenhla, i-Duplex ivamise ukusebenza kangcono kunezinhlobo zensimbi ngazinye ezitholakala ngaphakathi kwe-microstructure yayo. Okungcono ukuthi, inhlanganisela yezici ezinhle ezivela ku-austenite kanye nezakhi ze-ferrite inikeza isisombululo esingcono kakhulu senani elikhulu lezimo ezihlukene zokukhiqiza.
l Izakhiwo ezivimbela ukugqwala - Umphumela we-molybdenum, i-chromium, ne-nitrogen ekumelaneni nokugqwala kwe-Duplex alloys mkhulu kakhulu. Ama-alloys amaningana e-Duplex angakwazi ukufanisa futhi adlule ukusebenza okunqanda ukubola kwamabanga adumile we-austenitic ahlanganisa u-304 no-316. Asebenza kahle kakhulu ngokumelene nokuqhekeka nokugqwala komgodi.
l Ukuqhekeka kokugqwala kwengcindezi - I-SSC iza ngenxa yezinto ezimbalwa zomkhathi - izinga lokushisa kanye nomswakama yikhona okubonakala kakhulu. Ukucindezeleka okuqinile kumane kwengeze enkingeni. Amamaki ajwayelekile e-austenitic asengozini enkulu yokuqhekeka kokugqwala kwengcindezi - i-Duplex insimbi engagqwali ayikho.
l Ukuqina - I-Duplex iqinile kunezinsimbi ze-ferritic - ngisho namazinga okushisa aphansi kuyilapho empeleni ingahambisani nokusebenza kwamamaki e-austenitic kulesi sici.
l Amandla - Ama-alloys e-Duplex angaba namandla izikhathi ezi-2 kunezo zombili izakhiwo ze-austenitic kanye ne-ferritic. Amandla aphezulu asho ukuthi insimbi ihlala iqinile ngisho nogqinsi oluncishisiwe olubaluleke kakhulu ekunciphiseni amazinga esisindo.